Water is a common form
of contamination of lubricant and equipment. It can enter
through the seals, vents, breathers, or any other openings
in the housing. The amount of water in the lubricant is most
often caused by environmental conditions such as humidity,
rain, and large temperature changes. People can also cause
water ingression; through steam quenching or wash down of
the equipment, and improper storage and handling methods.
A product of EESIFLO http://www.eesiflo.com
Water contamination can cause damaging effects to the
lubricant and the equipment. Increase oxidation, increase
viscosity, aeration, and additive depletion are some of
the problems associated with water contamination in the
lubricant. It can also effect the equipment causing corrosion,
cavitation, silting, and a reduction of the EHD film thickness.
By understanding the effects of water contamination, it
is easy to see how crucial it is to reduce or eliminate
it.
Once water contamination has entered the lubricant, it
can exist in one or more of the following forms; dissolved,
emulsified, or free water. Dissolved water contains water
molecules that are dispersed one-by-one through the air
in contact with, or within the lubricant. This form of water
is invisible to the naked eye. Emulsified water contains
microscopic pockets of water that are dispersed in stable
suspension in the oil, as the oil ages this area of water
will expand. This form of water causes the lubricant to
look cloudy. The final form is free water, it is the phase
separation of emulsified water. Free water when mixed with
the lubricant readily settles to the bottom of the equipment.
The most damaging forms of water contamination, to the lubricant
and equipment, are emulsified and free water
The EASZ-1 is a very easy tool to install. It can measure
total water i.e. water in oil in all its forms. More importantly
it can measure it immediately with a response time of 1
second . The sensing elements are robust and measure and
increase in dissolved, emulsified or free water in oil as
it is actually occurring. The EASZ-1 does not have to wait
for a temperature equilibrium to occur between sensing element
and liquid media. Built in temperature compensation and
digital circuits enhance its accuracy and sensors do not
need to be frequently replaced or recalibrated. Should the
client wish to test or recalibrate the unit to known oils,
this function can be performed on site with an RS 232 cable
and commands through a terminal emulator such as hyperterminal